Last night I made an interesting observation with the new silicon diaphragms. It seams that if you clamp the diaphragms too tight you loose some of the advantage of the flexibility.
Last night I was closing my production Phoenix with the new diaphragm. I also adjusted the 2nd stage spring and the 1st stage IP, it was breathing around 0.5 inWC. I had a hard time putting on the ring clap because I adjusted it (compressed it) to fit with an old diaphragm, where the perimeter lip has been compressed. On new diaphragm, the perimeter lip is full size. As I was closing the clamp I occasionally tested the breathing resistance and it increased all the way to 1.1 inWC. As I was loosening it up the breathing resistance dropped again. I tried this a few times and it was very repeatable.
Finally, I tried a new ring clap (one that has not been modified/ compressed) and it works fine. The diaphragm always sealed with no need for excessive clamping.
I can’t see what is happening to the diaphragm as I am tightening the clamp (it is probably getting deformed, maybe causing wrinkles). Therefore, I don’t know the mechanics that cause the decrease in performance, but it only happens with excessive clamping force.
I am probably not the only one that has had to adjust the main body ring clamps to accommodate old diaphragm (reduced lip thickness). If the same clamp is used with the new diaphragm, it may need to be re-adjusted.
With the use of the new diaphragms (and attention to details), now I have two Phoenix RAMs (the prototype with no LP ports, and the 1st production unit) both breathing at 0.5 inWC or less.
